Prototype production, design, and sales of wire harnesses. From the Port of Shanghai to destinations throughout Asia.
Our Services
Equipment
Wire harness production equipment
Cutting, crimping, and soldering process
A fully automatic cutting, crimping, and soldering machine will automatically cut and strip wires, crimp terminals, and solder ends.
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| Fully automatic cutting, crimping, and soldering machine |
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| Crimping machine |
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| Small soldering bath |
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| Digital stripping machine |
When crimping terminals, the crimping force applied to all products is measured using a crimp force monitor, to capture unusual changes in force and detect defective products.
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| Crimp force monitor (crimp wave monitor ) |
Quality inspection process
Fixing strength test
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A tensile test is performed to measure the fixing strength of crimped terminals.
Cross-section examination of terminals
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Crimped terminals are cut cross-sectionally for quality examination of the terminal.
In-process inspection process
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The caulking state of crimped terminals is inspected based on a terminal specification sheet.
Wire processing
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| Joint processing |
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| Bonding processing |
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| Twist processing |
Sub-assembly
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Terminals are fitted into connectors to make a sub-assembly.
Assembly
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Arranging
Sub-assemblies are arranged on a jig board.
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Sheathing
The arranged wires are wrapped in tape, and attachments such as those needed to attach the wire harness to vehicles are installed.
Inspection process
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Conduction inspection
The wiring and disconnection of wires are electronically tested using a circuit checker.
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Visual inspection
The assembled wire harness is checked against a product sample. Important parts are subjected to image inspection and the results are recorded.
Links
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